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Warragamba Dam – Hatch Design & Load Assessment for Crane
Industrial
Discipline
Sydney Water
CUSTOMER
Sydney, NSW
Location
Challenge
Integrate a 2 tonne pedestal crane into an existing waffle-slab turbine floor of unknown capacity without interrupting live dam operations.
Solution
We built a plate-and-shell FEA model to verify the slab’s load-bearing performance, designed a 1 t concrete hatch with embedded lifting hooks, and specified local reinforcement and a staged install to keep the turbine room online.
Key Highlights
- Continuous operation ensured zero downtime
- Slab capacity confirmed for 2 tonne crane with <1 mm peak deflection
- Hatch integration matched crane pick-points for seamless lifts
- Targeted reinforcement cut steel use by ~20%
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